Packaged Installation Headworks

The relocation of this Wastewater Treatment Plant is a significant project that provides better protection of the environment and allows for a more robust wastewater treatment system. The plant was designed such that it can be supported on galvanised steel support beams elevated approximately 5m above ground level, to enable flows to gravitate through downstream process units.

In order to meet the requirements SPIRAC provided an inlet flow splitter where the the raw sewage passses over a fixed weir into a chamber feeding two fine screen channels. The fixed weir is high above floor level to create an inlet chamber to dissipate the energy of incoming sewage.

SPIRAC PRODUCTS USED

  1. Two DRUMGUARDsTM
  2. SPIRAC Screenings Conveyor
  3. SPIRAC Grit Vortex
  4. SANDWASHTM
  5. SPIROWASH® Compact

SPIRAC_equipment_used.jpg

 

The two drumscreen work in a duty/standby configuration to remove solids larger than 2.0 mm in two dimensions from the incoming flow and are connected  to  SPIRAC screenings conveyor system, for reliable and maintenance-free solids transport. The screenings conveyors transport screenings to the screenings washer/compactor via a drop chute. The SPIROWASH® washes out the organics from the screenings and reduces the volume and the weight of the screening and compacts them. The screenings washer/compactor wash and compact the screenings before depositing them into a combined screenings and grit bin.

Screened sewage passes from the fine screen channels to the SPIRAC GRIT VORTEX tank. SPIRAC Grit Vortex unit is designed for separating high density grit particles from lower density organics.The installed grit pump withdraws grit slurry from the grit tank and pumps it to the SANDWASHTM which washes and separates the grit, and transfers it to the combined screenings and grit bin. The SPIRAC Grit Washer makes sure that all visible organics on the grit is removed. The grit pump, grit classifier and screenings washer/compactor are installed on a concrete slab at ground level. The PTA assembly is prefabricated and transported to site in such a manner that minimises installation and requires bolted connections only.

Projected Outcomes

  • Improved quality of effluent being released to the environment.
  • Increased system capacity to cater for expected growth and development in the area.
  • The new system provides significant improvements and is more reliable.
  • New site has less impact on the Sarina township.

The new treatment plant is built to cater to a population of 7000 people. The design also allows for further expansion.

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      Why Should You Buy From SPIRAC?

      SPIRAC is a trusted global leader in engineered wastewater solutions for materials handling, delivering reliable, purpose-built systems backed by decades of expertise. Customers choose SPIRAC for its ability to design and manufacture high-quality shaftless spiral conveyors, screenings handling systems, and bulk solids handling equipment that perform in the toughest industrial and wastewater environments. With a strong focus on innovation, durability, and low maintenance, SPIRAC solutions are engineered to reduce downtime, improve operational efficiency, and minimise lifecycle costs. Supported by a global footprint and dedicated local service, SPIRAC partners closely with clients to provide customised, end-to-end solutions that consistently deliver long-term value and performance.

      When you choose SPIRAC, you can expect a reliable partner committed to delivering high-performance, engineered solutions tailored to your specific needs. From the initial consultation through design, manufacturing, and installation, SPIRAC works closely with clients to ensure every system is fit-for-purpose and built to last. You can expect robust equipment designed for harsh operating conditions, minimal maintenance requirements, and long service life. SPIRAC also provides strong technical support, responsive service, and ongoing collaboration to optimise system performance, reduce operational costs, and ensure your materials handling processes run smoothly and efficiently.

      SPIRAC can confidently demonstrate a proven track record built on decades of global project delivery and industry expertise.

      With installations in municipal and industrial facilities across Australia, Europe, the Middle East, the UK, and North America, SPIRAC has successfully delivered thousands of materials handling systems operating in demanding environments such as wastewater treatment plants, pulp and paper mills, food processing facilities, and heavy industry. Its shaftless screw conveyor technology is widely recognised as a benchmark in the industry, with many long-term installations still operating efficiently after years of continuous service. In addition, SPIRAC supports its reputation with documented case studies, repeat clients, and ongoing partnerships with leading engineering firms and utilities—demonstrating consistent performance, reliability, and customer satisfaction across a wide range of applications.

      At SPIRAC, we understand that accurate cost visibility is critical to successful project planning. That’s why our team is ready to provide detailed, transparent quotations tailored to your specific requirements. Whether you’re upgrading existing infrastructure or planning a new installation, we work closely with you to scope your needs and deliver a clear, competitive proposal. With our engineering expertise and practical industry knowledge, you can move forward with confidence—knowing your solution is both technically sound and commercially aligned. Reach out today and let us help you plan with certainty.

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      56%
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