Prebuilt headworks for minimal on-site installation time

This prebuilt headworks uses three FINEGUARDTM moving screens, a SPIROSEP®  Vortex Grit chamber, two SPIROWASH® screenings washer/compactors and a SANDSEP® grit classifier. The plant was designed such that it can be supported on galvanised steel beams elevated approximately 16ft (5m) above ground level, to enable flows to gravitate through downstream process units. Two SPIROWASH® screening washers/compactors and a SANDSEP® grit classifier are installed on a ground-level concrete slab. The assembly is prefabricated and transported to the site in such a manner that minimises installation and requires only a few bolted connections.

Sewage enters the inlet flow splitter and then passes over a fixed weir into a chamber feeding three FINEGUARDTM screens. The three fine screens work in a duty/duty/standby configuration to remove >3mm solids from the incoming flow. Each fine screen channel contains an electrically actuated penstock upstream of the fine screen. The penstock is in the closed position when its corresponding fine screen is in standby mode. The fine screens are capable of switching to duty/duty/duty mode if sewage levels upstream of the fine screens reach a predetermined level.

Screenings captured by the fine screens discharge to a horizontal shaftless spiral conveyor located above the channels. The conveyor transports screenings to two SPIROWASH® screenings washer/compactors via a drop chute. The screenings washers/compactors wash and compact the screenings before depositing them into a screenings bin.

Screened sewage passes from the fine screen channels to the SPIROSEP® a vortex grit chamber where grit is separated from the sewage stream.  A grit pump withdraws grit slurry from the grit tank and pumps it to a SANDSEP® grit classifier. The grit classifier washes, separates and transfers the grit to the grit bin.

As a decades-long supplier of spiral conveyors and screening handling equipment, the addition of an extensive screen range is a perfect fit to make SPIRAC a single source supplier for the primary wastewater treatment industry.

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      Why Should You Buy From SPIRAC?

      SPIRAC is a trusted global leader in engineered wastewater solutions for materials handling, delivering reliable, purpose-built systems backed by decades of expertise. Customers choose SPIRAC for its ability to design and manufacture high-quality shaftless spiral conveyors, screenings handling systems, and bulk solids handling equipment that perform in the toughest industrial and wastewater environments. With a strong focus on innovation, durability, and low maintenance, SPIRAC solutions are engineered to reduce downtime, improve operational efficiency, and minimise lifecycle costs. Supported by a global footprint and dedicated local service, SPIRAC partners closely with clients to provide customised, end-to-end solutions that consistently deliver long-term value and performance.

      When you choose SPIRAC, you can expect a reliable partner committed to delivering high-performance, engineered solutions tailored to your specific needs. From the initial consultation through design, manufacturing, and installation, SPIRAC works closely with clients to ensure every system is fit-for-purpose and built to last. You can expect robust equipment designed for harsh operating conditions, minimal maintenance requirements, and long service life. SPIRAC also provides strong technical support, responsive service, and ongoing collaboration to optimise system performance, reduce operational costs, and ensure your materials handling processes run smoothly and efficiently.

      SPIRAC can confidently demonstrate a proven track record built on decades of global project delivery and industry expertise.

      With installations in municipal and industrial facilities across Australia, Europe, the Middle East, the UK, and North America, SPIRAC has successfully delivered thousands of materials handling systems operating in demanding environments such as wastewater treatment plants, pulp and paper mills, food processing facilities, and heavy industry. Its shaftless screw conveyor technology is widely recognised as a benchmark in the industry, with many long-term installations still operating efficiently after years of continuous service. In addition, SPIRAC supports its reputation with documented case studies, repeat clients, and ongoing partnerships with leading engineering firms and utilities—demonstrating consistent performance, reliability, and customer satisfaction across a wide range of applications.

      At SPIRAC, we understand that accurate cost visibility is critical to successful project planning. That’s why our team is ready to provide detailed, transparent quotations tailored to your specific requirements. Whether you’re upgrading existing infrastructure or planning a new installation, we work closely with you to scope your needs and deliver a clear, competitive proposal. With our engineering expertise and practical industry knowledge, you can move forward with confidence—knowing your solution is both technically sound and commercially aligned. Reach out today and let us help you plan with certainty.

      only
      56%
      of domestic wastewater is safely treated worldwide, and we aim to help improve this.
      we serve clients in
      60+
      countries worldwide