Sustainable Solutions for Sludge Storage Equipment

15/01/2026
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At SPIRAC, environmental responsibility informs every engineering decision. Our Sliding‑Frame and Live‑Bottom silo systems are purpose‑built for dependable sludge flow in wastewater and industrial settings—balancing reliability, service life, and energy performance.

Storage Options Overview

Sliding‑Frame Silos / Receival Bunkers use a hydraulically driven frame to keep material moving toward the extraction screw. The flat‑floor layout maximizes usable volume, especially where headroom is tight.

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Live‑Bottom Silos / Receival Bunkers employ multiple slow‑speed shaftless spirals to maintain continuous movement of cohesive sludges. Requires tapering of the silo floor to fit the live bottom geometry. It is optimized for difficult, high‑moisture materials.

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Sliding‑Frame vs Live‑Bottom — At‑a‑Glance 

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Use this comparison to select the right configuration for your sludge, site, and capacity needs.

  Sliding‑Frame Silo Live‑Bottom Silo
Design Geometry Works in round or rectangular shape  Best in rectangular form (round possible but uncommon)
Floor / Shell Flat floor, no tapering Tapered floor to accommodate live bottom
Capacity Fit Large volumes; maximizes storage  Small–medium volumes; taper reduces total storage
Material Behaviour Non‑free‑flowing / moderately sticky Extremely sticky / cohesive / high‑moisture
Flow Mechanism Hydraulic frame sweeps floor to break bridges Multiple low‑RPM spirals provide continuous movement
Bridging Control Good Excellent
Maintenance Profile Very low (few moving parts) Low (more components, no hydraulics)
Energy Use Low (slow‑speed, high‑torque) Low (slow‑speed, high‑torque)
Cost Sweet Spot More cost‑effective for larger silos More cost‑effective for smaller silos
Site Constraints Ideal with height restrictions and FIFO outloading Suited where taper is acceptable and sticky flow
is critical
Typical Materials Dewatered sludge; wood chips; non‑free‑flowing solids Sticky sludge cake; severely cohesive materials
prone to rat‑holing

Why This Matters for Sustainability

Both configurations leverage slow‑speed, high‑torque drives to curb power demand, reduce intervention, and extend asset life—supporting safer operations and circular‑economy outcomes through reliable biosolids discharge.

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